Butterfly RO Membrane Concentration System

Butterfly RO Membrane Concentration System: Superior Efficiency for High-Concentration Applications

Product Overview

The Butterfly RO Membrane Concentration System is a state-of-the-art reverse osmosis solution engineered for high-efficiency concentration and purification across a wide range of industries. By leveraging advanced membrane technology and an intelligent, energy-saving design, it delivers exceptional performance in separating water from dissolved solids, resulting in a highly concentrated product and purified permeate water. It is the ideal choice for applications requiring volume reduction, solute recovery, or total dissolved solids (TDS) control.

Core Features & Advantages

1. High-Efficiency Concentration & Recovery

   • Achieves high concentration ratios, significantly reducing the volume of feed material for downstream processing, storage, and transportation.

   • Optimized system design ensures maximum product recovery, minimizing waste and enhancing overall yield.

2. Advanced Membrane Technology

   • Equipped with high-performance, anti-fouling RO membrane elements that offer excellent rejection rates for salts, organics, and micro-impurities.

   • Selectively configured membranes provide stable operation even with challenging, high-viscosity, or high-TDS feed streams.

3. Energy-Saving Design

   • Incorporates a high-efficiency energy recovery device and a variable frequency drive (VFD) for the high-pressure pump, dramatically reducing energy consumption and operational costs.

   • The system operates at optimal pressures, ensuring top performance with minimal energy input.

4. Exceptional Stability & Reliability

   • Constructed from high-grade, corrosion-resistant materials (e.g., SS 316L) for critical wetted parts, ensuring long service life and compatibility with aggressive fluids.

   • Robust design guarantees stable operation under fluctuating feed conditions, providing consistent output quality.

5. Intelligent Control & User-Friendly Operation

   • Features a fully automated PLC (Programmable Logic Controller) with an intuitive HMI (Human-Machine Interface) touchscreen for easy monitoring and control.

   • Capabilities include real-time data tracking, automated flushing, fault diagnosis, and alarm systems, reducing the need for manual intervention and preventing operator error.

6. Compact & Modular Design

   • A space-saving footprint allows for easy integration into existing production lines.

   • Modular construction offers flexibility for future capacity expansion or process modification.

Technical Specifications

• Standard Capacity Range: 1 m³/h to 100 m³/h (customizable)

• Operating Pressure: Up to 1,200 psi (83 bar), depending on application

• Solute Rejection Rate: > 99.5% (for standard salts)

• Control System: Integrated PLC with HMI Touchscreen

• Key Materials: Stainless Steel 304/316L, PVC, CPVC

• Power Supply: Customizable (e.g., 380V/50Hz/3Phase or other standards)

Primary Applications

This system is widely used in industries where concentration, purification, and desalination are critical:

• Food & Beverage: Concentrating fruit juices, milk, whey protein, tea extracts, and natural flavors.

• Pharmaceutical & Biotechnology: Concentrating active pharmaceutical ingredients (APIs), plant extracts, and fermentation broths.

• Wastewater Treatment & ZLD: Pre-concentrating industrial wastewater (e.g., from plating, chemical plants) to reduce evaporator load and move towards Zero Liquid Discharge.

• Chemical Industry: Recovery of valuable chemicals, concentration of dyes, and purification of process streams.

Why Choose the Butterfly RO System?

By selecting the Butterfly RO Membrane Concentration System, you are investing in more than just equipment; you are gaining a reliable partner for process intensification. We deliver a perfect balance of performance, durability, and cost-effectiveness, ensuring a rapid return on your investment and a reduced environmental footprint.